Sterling Systems & Controls: Turning Old Tires into useable Materials

Sterling (IL), USA – Sterling Systems & Controls, Inc. has completed several projects where it was the provider of automation and process control equipment to automate the process of converting old tires into useable materials, including oils, gases and carbon ash. The process is a modified version of pyrolysis, a thermal decomposition of materials at high temperatures in an inert atmosphere such as a vacuum or nitrogen. 

Primary Automation Components

The dual reactor process is controlled by an automation system designed and provided by Sterling Systems & Controls, Inc.  The automation system includes a desktop PC with dual monitors, a PanelView Plus 6 running Rockwell’s FactoryTalk View ME (machine edition) automation software, and custom engineering and software by Sterling Systems. Also included is the PLC/Motor Starter control panel, which houses the PLC, main disconnect breaker, motor starters and the variable frequency drives for the reactors.  Sterling Systems automation system also integrated process control with the company network using Sterling’s WebCentral™ application software.


Sterling Systems built all electrical and control panels, did system engineering of all components, custom application engineering and also implemented its WebCentral™ software. WebCentral is a browser based application that allows you to access the database of the Sterling Systems control system. You can review and print historical reports and change system parameters from a remote PC, so long as the PC resides on the same network as Sterling Systems automation control system.

Because WebCentral is browser based, it is very simple and intuitive to use. It is ideal for applications where a variety of individuals need to access information from the control system in a secure, reliable and simple manner. In this application of WebCentral the user could remotely view reactor data in graph form, change system parameters, and search for, view and print historical data.

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One thought on “Sterling Systems & Controls: Turning Old Tires into useable Materials”

  1. Hello

    Good day.

    I have Hons in Mechanical Engineering with accreditation from Engineers Australia and have been in tire pyrolysis since a decade.
    I help customers decide and design their pyrolysis units in India.

    I would like to know more on your systems for tire pyrolysis in terms of automation.

    Mahesh Ahuja
    What’s app :+27740244178
    Cell : +919820084340

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